@misc{bibcite_36869, author = {Jon Ness and Mary Beth Wigginton}, title = {Improving Bolted Joint Reliability in Utility- Scale PV: Gaps and Improvements in Tightening Methods, Tools, and Fasteners}, abstract = {
This report evaluates bolted joint reliability in utility-scale solar photovoltaic (PV) mounting structures, where millions of fasteners are used to transfer structural loads and maintain electrical bonding. It examines the widespread reliance on torque-controlled tightening and explains how variability in friction, tool performance, installation practices, and incomplete fastener specifications can lead to inconsistent bolt pretension and joint capacity.
The report identifies gaps in tightening methods, tool selection, fastener documentation, and field quality control. It discusses recent updates to ANSI/UL 2703 and the forthcoming ASCE/SEI Solar PV Structures Manual of Practice, and outlines both near-term improvement opportunities and longer-term innovations in tool and fastener technology to support more predictable clamp load and improved joint performance at utility scale.
}, year = {2026}, month = {01/2026}, }