@article{bibcite_36656, keywords = {herbaceous biomass, woody biomass, biomass pretreatment, enzymatic hydrolysis, distillable solvent recovery, lignocellulosic sugar, sugar recovery}, author = {Nawa Raj Baral and Xueli Chen and Joseph M Palasz and Ramkrishna Singh and Anagha Krishnamoorthy and Venkataramana R Pidatala and Tyrell S. A Lewis and Chang Dou and Ling Ding and Hemant Choudhary and Ning Sun and Blake A Simmons and Corinne D Scown}, title = {Cost of Deconstruction Depots for Diversified, Waste-Based Lignocellulosic Sugars Using Distillable Solvents}, abstract = {

Transitioning to a bioeconomy that makes use of low-emission and waste feedstocks requires greater flexibility to accommodate seasonal variations and mitigate long-term storage challenges, such as material loss and fire risk. To achieve this goal, biomass deconstruction technologies must efficiently handle diverse feedstocks. Here, we assess the cost of using butylamine-a distillable solvent-to deconstruct 22 different biomass feedstocks: 7 herbaceous, 9 woody, 4 food processing residues, and 2 blends. Lignocellulosic sugar production costs, based on current empirical data, range from $1.3 to 6.1/kg, suggesting that substantial improvements are required to compete with conventional sugars. The high solvent loading (850 g/kg of whole slurry) is a process bottleneck. Lowering the solvent loading to 59 g/kg of whole slurry, demonstrated in an L-scale reactor using poplar biomass, reduces the minimum sugar selling price by 33\%. Solvent loading and recovery, solid loading, sugar yield, enzyme use, and delivered biomass cost all play key roles in reaching sugar production costs of $0.45{\textendash}0.79/kg. Strategic feedstock blending to maximize carbohydrate content, process optimization to improve conversion efficiency, and the selection of low-cost feedstocks are important to advancing feedstock-flexible biorefineries.

}, year = {2025}, booktitle = {ACS Sustainable Chemistry \& Engineering}, journal = {ACS Sustainable Chemistry \& Engineering}, series = {ACS Sustainable Chemistry \& Engineering}, volume = {13}, pages = {13100-13111}, month = {18/08/2025}, institution = {American Chemical Society (ACS)}, publisher = {American Chemical Society (ACS)}, issn = {2168-0485, 2168-0485}, url = {https://doi.org/10.1021/acssuschemeng.5c05029}, doi = {10.1021/acssuschemeng.5c05029}, }